Quality Assurance and Testing Executive - Automobile

Role Overview • We are looking for a meticulous and technically sound Quality Control Inspector to ensure the quality, safety, and performance of electric scooters and motorcycles. • This is a hands-on role covering end-to-end inspection across all major EV subsystems from incoming components to final vehicle dispatch. Key Responsibilities Incoming Quality Control (IQC) • Battery cells & packs (Li-ion), BMS, Hub/BLDC motors, controllers, chargers, wiring harness, connectors, and chassis parts • Verify supplier certifications, quality standards, and dimensional specifications • Maintain GRN inspection reports and supplier quality logs In-Process Quality Control (IPQC) • Inspect assembly stages: battery pack assembly (cell balancing, insulation, welding quality), motor and controller installation, wiring routing and harness fitment • Ensure torque standards and assembly SOP compliance at each station • Identify defects at source and initiate immediate corrective action Final Quality Control (FQC) • Conduct full vehicle inspection before dispatch: electrical validation, throttle response, braking, lights, indicators, display and controller functionality • Perform road / functional tests: acceleration, NVH (noise, vibration, harshness), and basic range validation Testing & Validation • Perform battery voltage, internal resistance, charging cycle, and insulation resistance tests • Conduct continuity checks and load testing on wiring harnesses and electrical assemblies • Use tools: Multimeter, Clamp Meter, Torque Wrench, Vernier Caliper, and GO/NO-GO gauges • Ensure compliance with applicable EV safety and automotive standards Defect Handling & Reporting • Raise Non-Conformance Reports (NCRs) and track defect lifecycle to closure • Perform root cause analysis using Why-Why and Fishbone (Ishikawa) methods • Coordinate with production teams for corrective and preventive actions (CAPA) • Monitor and report rework and rejection trends for management review Documentation & Compliance • Maintain daily inspection checklists, QC records, and test reports • Support internal and external quality audits with documentation readiness • Ensure compliance with AIS (Automotive Industry Standards) and relevant EV regulatory norms Continuous Improvement • Analyze defect trends and propose systemic process improvements • Collaborate with R&D and production teams on design-for-quality initiatives • Support Lean Manufacturing and Six Sigma projects on the shop floor Required Skills & Knowledge • EV 2-wheeler systems: Li-ion battery packs, BMS, BLDC hub / mid-drive motors, motor controllers, and onboard chargers • Vehicle assembly processes and automotive electrical systems • Ability to read and interpret wiring diagrams, electrical schematics, and technical drawings • Hands-on experience with inspection and testing instruments (Multimeter, Clamp Meter, Torque Wrench, Vernier Caliper) • Working knowledge of 7 QC tools (Control Charts, Pareto, Fishbone, Histogram, Scatter Diagram, Check Sheet, Flowchart) • Documentation skills: NCR writing, inspection reports, CAPA tracking